HL-6888 type composite plate splitting machine

The use of two mobile platforms as the exchange of PCB upper and lower substrate devices can effectively reduce the idle time of the machine, thereby achieving higher production efficiency, and the production capacity is increased to 3 to 4 times the manual split board.

1. Moving speed: maximum 1000 mm/s.

2. Dimensions: L1220mm * W1450mm * H1420mm

3. According to the PCB board cutting length and plate material, to determine the cutting time. (Gong knife speed: 3000-42000 rpm; round knife 10000 r/min minutes. 1.0-2.0 seconds/point.)

4. Double pallet operation, left in and right out, cycle operation.

5. Programmable control of knife path: separate gong knife cutting programming, separate round knife cutting programming, mixed cutting programming.

6. The vision system automatically corrects to identify MARCK points or optical points.

7. Automatic check and prompt function of gong knife broken knife. Round knife set time limit (100H) cutting, prompt tool change

8.WIN7 operating system, data upload internal system.

9. Round knife material selection of high-speed tungsten steel
 

 

 

1. The equipment that mainly uses the milling cutter to run at high speed to divide the multi-piece PCB board according to the pre-edited path. Replace manual breakage, C- CUT or PUSH cutting defects, improve product quality and reduce scrap rates,

2. This machine adopts man-machine interface Windows 7 operating system, concise and humanized interface design, automatic cutting path correction system, high pixel CCD program production and block program and single-step program editing and modification.

The two-platform interworking PCB loading and unloading device can effectively reduce the idle time of the machine, so as to achieve the ideal production efficiency.

4. Configure high-pixel CCD magnification lens, auxiliary program teaching and editing functions, higher precision and more accurate, clearer images.

5. Automatic MARK point positioning and correction system. The moving path has real-time display and simulated route tracking. The display is clear at a glance. The automatic alignment correction function has higher cutting accuracy. As long as the PCB is deflected within the range of 3mm, the machine vision can carry out automatic route correction, thus relaxing the accuracy requirements of the operator when placing the board. Greatly improve the work efficiency.

6. The left and right workbenches of the program copy, block copy, array, multi-angle connection board copy, single-step tracking and modification function, block editing and modification function, which accurately simplifies the program production time and improves programming efficiency.

7. High-power imported fan vacuum cleaner and 10V high-voltage static elimination device, dust collection effect is more ideal, less noise.

8. Tool life monitoring. After cutting a distance, the milling cutter will automatically rise and fall to another uncut blade position. The upper and lower distances and times can be set according to the length of the blade to prolong the life of the milling cutter.

9. Provide imported spindle and domestic spindle matching to meet different customer needs.

 

 

1. To solve the disadvantage that the current mixing board (stamp hole and V card slot) needs to be changed separately.

2. Double workbench, high efficiency. Can improve production capacity; stable quality, reduce manpower.

3.MARK point automatic correction.

4.QR code automatic scanning (optional),MES system docking (optional)

5. Adopting up/down dust collection mode, reasonable scheme can be customized according to customer requirements, and the dust collection effect is good. (The upper and lower vacuuming can be interchanged)

6. Production records are collected from time to time.

7. The substrate is more firmly fixed during cutting to avoid cutting accuracy errors caused by poor positioning of the substrate.

8. The whole plate image scanning stitching.

9. Special fixture production, easy to fix the product to be cut, to ensure that the product high-precision cutting requirements.

10. When cutting, the front section of the spindle is equipped with an antistatic generator to continuously blow air to reduce the static electricity generated during high-speed spindle cutting, which can avoid damage to parts due to static electricity.

11. The safety door is adopted to reduce noise and dust and improve safety. The vacuum cleaner comes with a suction box (maintenance can be scheduled according to capacity cutting needs or dust collection time).

 

 

Equipment size	L1220mm*W1450mm*H1420mm
Working area (machinable stroke)	X：300mm，Y1:400mm，Y2:400mmZ： 0-80mm
CCD	SONY(540X); Lens (optional)
Spindle	Stars (optional)
screw rod, guide rail	TBI
Servo motor	Panasonic A 6 400W and Panasonic A 6 200W
static eliminator	ADK-801ADK-801
Industrial control host	Dell (optional)
motion control card	PI9074
Display, control system	Dell, Windows7
Spindle speed	3000-42000 rpm (optional)
X, Y, Z axis drive speed	X, Y axis at least 700 mm/s,Z axis at least 300 mm/s servo drive
Cutting PCB thickness range	0.5-3mm
Cutting accuracy and ability	± 0.02mm (required) has the ability to cut straight lines, arcs, circles, l-shaped, u-shaped, stamp hole models and v-card slot models
Overall power (including dust collector)	5000W
Tool replacement method	Manual tool change (special tool wrench is required)
Table quantity, function	2, single table, left and right table alternating and parallel table operation mode, the equipment can realize the simultaneous function of two tables
Spindle cooling system	Air cooling mode
Power and mode of dust collector	3.5kw 380V three-phase motor, external upper/lower dust collection (optional)
Air pressure	Above 0.6Mpa
Noise control	During operation, the noise is greater than or equal to 80 decibels (measured at a distance of one meter from the equipment)
Warranty Period	The whole machine is 1 year or more. (required)

 

 

 

Working power supply	380V，50HZ
Air pressure supply	Above 0.45Mpa
Safety device	Use safety doors or sensors
Model Mode	Off-line model, manual loading and unloading
jig	Universal fixture available
Automatic fault detection and maintenance mode	The system has self-diagnosis function, real-time error information display, can intuitively query the status of each IO port of the device, easy to troubleshoot
Technical support and training	Provide equipment operation, programming, hardware maintenance, maintenance training services; program permanent free upgrade. (required)
Programming	Online way
Vision system	CCD visual positioning correction system
Weight	About 600kg
Foot height adjustable	50~70mm
Cooling mode	Naturally cold.
Warning light	three-color lamp
Scope of Work Protection	Six-sided door blind protection
Door interlock protection sensor	Safety door micro switch induction
Emergency stop button	Yes.
Milling cutter mode	Diameter 0.8-3.0MM range optional and special round knife optional

 

 

 

software rights management	Password protection, according to the permission to enter the corresponding operation interface, protect the important parameters of the system
Programming	Visual interface, dynamic simulation of cutting path (required)
Mar point automatic calibration function	Mark point automatic calibration function (required)
Programming mode	online programming
Edit function	Straight line, hole, arc, circle, V slot
Program storage	Select storage location as required
Tool diameter compensation	A variety of compensation methods for users to choose
tool life detection	The tool life is based on the number of sinking segments set by the user, the number of products and the cutting. And so on way to choose
Motor overheat detection	Overload, overheating, low voltage and other protection functions
Servo overload detection	There are overload, low voltage, whether the line is normal and other protection functions
Spindle life tracking	Spindle life automatic detection
split plate count	Plate counting and timing
Machine error reporting record	Software automatically memorizes all alarm records
Axis position accuracy	0.001mm
Sub-plate accuracy	±0.01mm
Scan	QR code scanning
MES system	Optional

 

 

 

 

Key words:

• HL-6620型双工作台四轴曲线分板机